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Press Safety Blocks & Die Safety Blocks from Saf-T-Block
Safety
Blocks are an OSHA requirement in the USA
and need to be used whenever a
press operator or setup or maintenance personnel
has any body parts on or in the die or
within the press platen area that could cause injury should the
press activate. Proper procedures call for the use of die safety
blocks in these instances, with the press locked-out.
Machine examples include:
- Mechanical presses
- Hydraulic presses
- Punch presses
- Injection molding presses
- Stamping & drawing presses
O.S.H.A. says, "The employer
shall provide and enforce the use of safety blocks whenever dies
are being adjusted or repaired in the press."
Saf-T-Blocks are available in
a complete range of sizes to meet almost any requirement and are
are made from high strength 6061-T6 and T651 aluminum
extrusions.
- Feather-Weight Adjustable Safety
Blocks
- 5 ton maximum static load
capacity
- Available in three sizes
- Steel Holder and Electrical
Cut-Off System also available
- Light-Weight Adjustable Safety
Blocks
- 35 ton maximum static load
capacity
- Safety Block length in 1 inches
increments up to 60 inches
- 5 inches to 12 inches screw
adjustment available
- Mid-Weight Adjustable Safety
Blocks
- 75 ton maximum static load
capacity
- Safety Block length in 1 inches
increments up to 60 inches
- 5 inches to 12 inches screw
adjustment available
- Heavy-Weight Adjustable Safety
Blocks
- 125 ton maximum static load
capacity
- Safety Block length in 1 inches
increments
- Standard screw adjustment is 5
inches
- Standard Safety Blocks
- Available in three different
capacities and in five sizes to 250 tons
- Lengths available from 4 inches
to 92 inches
Saf-T-Block Options
-
Protective
End Caps
Designed to prevent damage to safety press block that might
reduce effective tonnage rating. These caps are strongly
recommended on top and bottom.
-
Wedges
(Aluminum or Hardwood)
Used to fill the gap between the safety press block and the
upper slide (RAM). Aluminum is the most durable and much
preferred, though hardwood is available.
-
Handles
Provides a safe method of handling safety press block. Two
handles are highly recommended for longer blocks and
heavyweight adjustable models.
- Power Cut-Off System
-
In
storage When the safety block is stored on the side of
the press with the safety plug connected to the control
circuit, the press is operative.
- In use When the safety block is
in the press bed area with the safety plug disconnected
from the control circuit, the press is inoperative.
- This system complies with OSHA
Energy and CSA lockout regulations.
CSA Certified File No. LR6837
U.L. Certified File No. E46237
-
Holder
Safety press block holder provides a safe, designated place
near electrical connection. It is available for all our
safety press blocks, including any accessories. Rubber
retention strap in included.
Correct Block Length is Critical
Maximum
.250" of daylight. Under no circumstances should there be
more space between the top of the Safety Block and the die, or between
the top of the Safety Block and the slide or platen if the die is absent. It is
absolutely critical to accurately calculate the needed length.
An opening greater than .250" changes the force of a moving slide from static to
dynamic.
The Advantages of Aluminum
Many materials are available for use in blocking the ram
and upper die of a press. However, 6061-T6 or T651 aluminum offers much higher
extruded strength per cubic inch of material than other known press safety block
materials on the market such as magnesium.
When static load capacity of material is compared,
aluminum becomes the clear choice.
Use only certified material.
Aluminum is malleable, and will deform. Magnesium is supposed to fracture at a
45 degree angle, but can fracture and cause shrapnel. Steel should never be
considered due to potential shrapnel issues.
.250" of daylight. Under no circumstances should there
be more space between the top of the Die Safety Block and the die, or between
the top of the Die Safety Block and the slide if the die is absent. It is
absolutely critical to accurately calculate the needed Safety Die Block length.
An opening greater than .250" changes the force of a moving slide from static to
dynamic.
Contact Guardomation
Please contact
Guardomation for technical, applications engineering and
sales assistance for your Saf-T-Block requirements. |